I have a Colt New Army .41 that came with one of the side plate screws stuck and its screw slot gone. I successfully drilled it and removed it with an easy-out. The crane lock screw has a poor condition slot but it is NOT stuck. It will revolve maybe 1/8 turn, but it won't force out the crane lock which is stuck firmly. I've soaked it with Kroil and PB Blaster, but it still won't move. What should I do next? Would it do any good to drill out the crane lock screw and put an easy-out in the drilled hole which would maybe give me a little more torque than I can apply to the damaged screw slot, or should I drill the crane lock itself?
I found the posting quoted below which had the same problem. Can anyone add to the advice given there?
Re: .32 Police Positive Disassembly Help The Kuhnhausen book will step you through full disassembly.
To get things started, get some Kroil or another good penetrating fluid and apply a good drop or two to the assembly.
The cylinder retention on these older Colt's is a stud with a flanged screw.
The flanged screw acts as sort of a "jack screw" that lifts the stud when it's unscrewed.
The problem is, the flange is thin, and trying to force out a resistant stud can break the screw flange, leaving you with a mess that has to be precision drilled and extracted.
The Kroil will penetrate and help loosen any rust or gummed-up old lube that might be causing the stud to stick.
READ THE MANUAL, before attempting disassembly of the screw and stud.